Banner Engineering

Discover the benefits of using radar sensors for your tank level monitoring needs. Unlike traditional methods, radar sensors offer precise, real-time measurements, ensuring you always have accurate data on your liquid or dry material levels. Here’s why radar sensors are a game-changer: 🔹 Accuracy & Reliability: Get precise measurements regardless of the material's state – liquid or dry. 🔹 Remote Monitoring: Easily monitor tank levels from anywhere, reducing the need for manual checks. 🔹 Durable Performance: Immune to dust, dirt, and steam, ensuring consistent operation in harsh environments. 🔹 Cost Efficiency: Minimize labor costs and optimize supply chain predictions with real-time data. Upgrade your tank monitoring system with radar sensors today and enjoy peace of mind with every measurement. To learn more, access our Radar Sensors Tank Level Measurement brochure: https://ow.ly/mieG50SSu95 #RadarSensors #TankLevelMonitoring #Automation #IndustrialAutomation

Problem Solving Sensors: Indication for Picking Order Challenge: Manual Bin Picking Reduces Efficiency At assembly workstations, efficient processes are vital for productivity and minimizing downtime. In a recent pick-to-light application, facility managers needed an upgrade to improve assembly guidance. Frequent picking errors led to wasted time and reduced efficiency. An automated, intuitive solution was essential. Solution: PVS28 Provides Multicolor Assembly Guidance We installed PVS28 Parts Verification Sensors alongside each bin at an assembly workstation. These sensors were programmed to use multicolor indicators to guide pickers: 🟢 Green: Pick from this bin 🟡 Yellow: Correct pick acknowledged 🔴 Red: Error notification The PVS28 Sensors offer distinct indication throughout the picking process, reducing onboarding time for new workers and minimizing rework and scrap expenses. With Pro Editor software, users can customize colors and add animations for enhanced guidance. Learn More: https://ow.ly/j41P50SSraP #Automation #Sensors #AssemblyLine #PartsVerification

Optimize your manufacturing efficiency with Banner Engineering's innovative, problem-solving sensors for precise material position measurement. Key Applications: Enhance accuracy and minimize waste in EV battery manufacturing Learn more: https://ow.ly/QnPu50SSqTh Improve web position monitoring to reduce downtime and scrap in bubble mailer production Discover how: https://ow.ly/1sOG50SSqTi Ensure quality and process verification in wire coating with width measurement Find out more: https://ow.ly/gGnS50SSqTg #IndustrialAutomation #Engineering #Operations #Sensors

Detecting very dark objects, like automotive parts or solar wafers, is a significant challenge due to their low reflectivity. But with Banner Engineering’s advanced sensors, even the darkest targets can be reliably detected. Industry Highlight: Automotive Our sensors excel in detecting dark parts against equally dark backgrounds, ensuring quality and efficiency in automotive production. For instance, our Q5X Series sensor, a powerful, cost-effective solution with a range from 9.5 cm to 2 m. The Q5X excels in detecting the darkest objects, even against complex backgrounds. Learn More: https://ow.ly/bypG50SSie2 #Sensors #ObjectDetection #Automation #IndustrialAutomation #AutomotiveIndustry

📚 Class is in session! Today, we're diving into the world of Radar Sensors, another innovative problem-solving sensor category. Let's explore how radar technology works and its benefits. 🌦️ Weather Resistant Radar sensors are impervious to harsh weather conditions, including wind, rain, snow, fog, and sunlight. This makes them ideal for both indoor and outdoor applications where environmental factors are a concern. 📏 Long Sensing Range These sensors boast a long sensing range, perfect for applications requiring distance measurement and detection. From detecting vehicles in a parking lot to monitoring the level of liquids in a tank, radar sensors have you covered. 🔧 Durability and Reliability With no moving parts, radar sensors are incredibly durable, leading to less downtime and lower maintenance costs. They operate reliably across a wide temperature range, making them suitable for extreme environments. 🔍 Precision Detection Radar sensors offer configurable, multi-dimensional detection. Choose between narrow and wide beam patterns depending on your application. Curious to learn more? Check out our Radar Sensor Solutions brochure: https://ow.ly/lBVq50SSnXq #Sensors #IndustrialAutomation #Radar

One of the most challenging sensor applications is detecting transparent or shiny objects. Variations in shape, size, material, color, and translucence can complicate accurate detection. But with Banner Engineering's problem-solving sensors, we have the solutions you need! Application Highlight: Beverage Industry Challenge: Detecting clear bottles on high-speed conveyors in harsh washdown environments. Solution: The Q4X laser distance sensor! Learn more about this and more of our problem solving sensors that excel in transparent or shiny objects detection: https://ow.ly/fGyB50SShG2 #Sensors #ObjectDetection #Automation #IndustrialAutomation #FoodandBeverage

Our problem-solving sensors are not just for one industry—they're versatile enough to meet the needs of various applications. Today, we're showcasing how our predictive maintenance solutions keep coal conveyors running smoothly at port-based facilities. A customer of ours wanted to monitor vibration and temperature of rotating parts on large conveyors to prevent failure and unplanned downtime. Our solution, a vibration and temperature sensor! Meet the QM30VT, we paired this with a Q45 wireless node and the DXM Series controller to create this problem solving solution. Why this solution works: 1️⃣ Early warning system: Alerts operators to potential issues before they become major problems. 2️⃣ Versatile solutions: Magnetic mounting option allows sensors to move easily and temporarily uninstall for service. 3️⃣ Long battery life: Q45 nodes require battery replacement only every 2.5 years with a 15-minute sensor sample rate. Read the full application story: https://ow.ly/g2vt50SS8i8 Contact us for your sensors needs: https://ow.ly/rSfZ50SS8kk #Sensors #PredictiveMaintenance #Automation #IndustrialAutomation #IndustrialIoT #Industry40 #ConditionMonitoring

Meet Your New Problem-Solving Partner! Are you ready to enhance your automation processes with Banner Engineering's advanced sensors? Over the next week, we'll dive into a sampling of our problem-solving sensors that cater to various applications and environments. For a deeper understanding of how to choose the right sensor for your specific needs, check out our latest blog post on NEMA and IP Ratings. Learn how these ratings help you select the best sensors for any environment, ensuring durability and efficiency. 👉 https://ow.ly/69Fb50SRhvH Stay tuned as we explore different sensors each day and show you why Banner Engineering is your go-to solution for industrial automation. #Sensors #Automation #IndustrialAutomation #Manufacturing #Engineering #SmartAutomation

Factories often have outdated machine equipment that need costly upgrades. While the equipment may function well, they may lack simple and effective monitoring tools. Snap Signal makes it easy to incorporate industrial internet of things (IIoT) technology to your equipment. Our products allow you to keep using your existing system while adding valuable insights through remote monitoring. You can also add vibration, temperature, and level sensors to gain additional insights into machine performance. This Snap Signal system pushes data to the Cloud, where it can be shared with production and maintenance teams. In the Cloud, powerful dashboards can be set up to communicate machine performance. It can also be configured to send text and email alerts to personnel of potential issues before downtime occurs. Unlock the power of IIoT with Snap Signal! Discover how our solutions can enhance your equipment and keep your factory running smoothly. Click to explore the products that make it possible: https://ow.ly/vuJE50SOCYf #IIoT #IndustrialEquipment #SmartFactory #RemoteMonitoring #FactoryAutomation #PredictiveMaintenance

Transform your legacy injection molding machine into a smart, Industry 4.0-ready powerhouse with Banner Engineering’s Snap Signal. 👉 Tap into Existing Devices: Use sensors and lights already installed or add new ones. 👉 Monitor Critical Levels: Know when your machine is running low on pellets and stay aware of your dryer's environmental parameters. 👉 Seamless Integration: Interface with existing level sensors and temperature/humidity probes to manage your process better. 👉 Non-Disruptive Monitoring: Add a tee or splitter cable to harvest signals without disrupting the existing control system. 👉 Enhanced Measurement: Easily add level, temperature, and humidity sensors from Banner Engineering. 👉 Snap Signal Converters: Convert signals to a smart serial protocol for common network communication. 👉 DXM Gateway: Collect and send information to SCADA systems, PLCs, or the cloud. 👉 Banner CDS: Our turn-key platform for monitoring all your assets in one place and sending notifications when alarms occur. Build the IIoT ecosystem you've always wanted with Snap Signal products from Banner Engineering. Learn More: https://ow.ly/TH3Q50SOBgF #InjectionMolding #Industry40 #IIoT #SmartManufacturing #IndustrialAutomation #MachineMonitoring