Body Armor Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)

The Body Armor Market Report is Segmented by Product Type (Soft and Hard Armor, Clothing, Helmets, and Accessories), End User (Military, Civil, and Law Enforcement), and Geography (North America, Europe, Asia-Pacific, Latin America, and the Middle East and Africa). The Report Offers Market Size and Forecast for all the Above Segments in Value (USD).

Body Armor Market Size

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Body Armor Market Summary
Study Period 2019 - 2029
Market Size (2024) USD 2.85 Billion
Market Size (2029) USD 3.49 Billion
CAGR (2024 - 2029) 4.10 %
Fastest Growing Market Latin America
Largest Market North America

Major Players

Body Armor Market Major Players

*Disclaimer: Major Players sorted in no particular order

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Body Armor Market Analysis

The Body Armor Market size is estimated at USD 2.85 billion in 2024, and is expected to reach USD 3.49 billion by 2029, growing at a CAGR of 4.10% during the forecast period (2024-2029).

Geopolitical tensions and a surge in violence and terrorism have underscored the importance of body armor for military and law enforcement agencies, safeguarding their personnel in diverse scenarios. However, the level of protection varies, tailored to the specific threat assessments.

Military engagements, spanning counterinsurgency, counter-terrorism, and guerrilla warfare, pose significant risks, potentially leading to injuries or fatalities. Similarly, in law enforcement, officers face threats from criminals and felons, necessitating investments in personal body armor.

The body armor market's growth is not solely driven by military demand but increasingly by law enforcement and civilian sectors. Innovations like flexible, lightweight body armor, including Kevlar-based soft armor, prioritize protection and wearer comfort. This demand is fueling market expansion, particularly in regions facing heightened security challenges. Noteworthy advancements like DuPont and Point-Blank Enterprises' Kevlar EXO further propel market growth.

However, the market grapples with a significant hurdle: the integration costs of advanced materials, such as ultra-high-molecule weight polyethylene (UHMWPE) and advanced ceramics, significantly elevate production costs, limiting widespread adoption.

In recent years, there has been a notable increase in investments in advanced body armor, spurred mainly by governments aiming to bridge supply-demand gaps. Consequently, the market is witnessing heightened procurement and development activities, setting the stage for robust growth. Yet, stringent government regulations, especially in the civil sector, act as a counterbalance, impeding the market's full potential.

Body Armor Market Trends

Soft and Hard Armors to Dominate Market Share During the Forecast Period

The segment poised for the most robust growth within the body armor market encompasses both soft and hard armor. This surge can be attributed to advancements in materials, a rising need for personal protection, and substantial investments from entities like NATO and other defense organizations.

NATO is a pivotal force propelling the demand for cutting-edge body armor. Its member nations consistently bolster their defense arsenals to counter evolving threats, with a notable focus on upgrading to advanced soft and hard body armor. These investments underscore NATO's commitment to bolstering troop safety and effectiveness. Notably, NATO's ongoing modernization initiatives emphasize the adoption of lightweight, high-performance armor systems, further fueling the body armor market's growth. This trend is particularly pronounced in regions with robust defense expenditures, such as North America and Europe. For example, in April 2024, San Diego's Black Box Safety Inc., a defense solutions provider, clinched a significant 5-year contract worth USD 35 million for supplying cutting-edge ballistic protection gear from Point Blank Enterprises to various California law enforcement agencies, including CHP, Fish and Wildlife, State Parks, and Forestry and Fire Protection, thereby bolstering officer safety statewide.

Body Armor Market: Active Military Personnel, in Thousands, By Country, 2024

North America to Dominate Market Share During the Forecast Period

The United States is the world's largest defense spender and is expected to allocate USD 842 billion for its defense budget in FY2024. This budget funds a wide array of programs designed to sustain and improve the combat capabilities of the armed forces. Crucial funding will be needed to research, develop, test, and procure protective gear and advanced and enhanced body armor. Integrated deterrence is highlighted within the budget as the primary focus regarding threats emanating from its strategic adversaries, which include China and Russia, and to continuously modernize the military gear, including PPE, for soldiers.

Materials science and manufacturing innovations have accelerated North America's body armor market. Advances in ultra-high-molecular-weight polyethylene (UHMWPE), advanced ceramics, and the latest composite materials have created lighter, stronger, and more effective body armor. Materials provide better ballistic resistance while substantially reducing the weight of armor worn by a soldier, greatly enhancing mobility and comfort. Exhibitions such as the Shot Show 2024 demonstrated these advancements and showcased the industry's dedication to developing next-generation body armor to meet the rigors of contemporary combat scenarios.

The US Department of Defense has initiated several programs to create new body armor systems. Among these are the Torso & Extremities Protection (TEP) and Warrior Web Program (WWP), concentrating on developing ultra-lightweight, high-performance body armor. Moreover, the cooperation among significant companies such as DuPont and Point Blank Enterprises has brought into the market the latest body armor solutions using Kevlar EXO aramid fiber, which allows for flexibility and protection without precedent and meets the latest NIJ standards to meet the new requirements of law enforcement and military personnel.

Recent strategic partnerships and acquisitions have further made North America the strongest player in the body armor market. DuPont, for instance, has been working with Point Blank Enterprises to offer law enforcement agencies some of the most progressive body armor solutions, which enhance protection without compromising comfort and mobility. The deal is emblematic of a more significant trend toward integrating innovative materials and technologies to meet growing calls for effective and reliable body armor.

Body Armor Market: Market CAGR (%), By Region, Global, 2023

Body Armor Industry Overview

The body armor market is semi-consolidated, with some local and global players holding significant shares. Some prominent players in the market are Safariland LLC, 3M, Honeywell International Inc., Survitec Group Limited, and BAE Systems PLC. The key players in the market are highly focused on developing advanced solutions for military forces.

Body armor OEMs, such as TenCate, manufacture products that cater to a broader spectrum of protective standards, such as the Association of Testing Agencies for Attack-Resistant Materials and Constructions (VPAM), which has a harder completion standard procedure for certificates.

For instance, in January 2024, Survitec Group Limited strategically acquired US-based Vinyl Technology, a contract manufacturer of custom plastic and industrial fabric products. The acquisition enhances Survitec's capabilities in producing pilot flight equipment, positioning it as the leading employer in highly skilled sewing capacity. Vinyl Technology will contribute to complex garment manufacturing, particularly in the Advanced Technology Anti-G Suit. The strategic moves will enhance and increase Survitec's product portfolio and manufacturing capabilities, streamlining access to trusted survival technology solutions and bolstering its market presence in the body armor market.

Body Armor Market Leaders

  1. Honeywell International Inc.

  2. 3M

  3. Survitec Group Limited

  4. Safariland, LLC

  5. BAE Systems plc

*Disclaimer: Major Players sorted in no particular order

Body Armor Market Concentration
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Body Armor Market News

May 2024: Craig International Ballistics secured a USD 19.7 million contract to supply cutting-edge body armor, safeguarding personnel from low- and high-velocity projectiles and fragmentation. These armors are slated for distribution among combat and counter-terrorism units. The Australian Department of Defense emphasized that this contract bolsters national initiatives, particularly supporting small and medium-sized enterprises and local employment.

January 2024: DuPont, in partnership with Point Blank Enterprises, sealed a deal to equip North American state and local law enforcement with advanced body armor. Their latest innovation, Kevlar EXO, represents a significant leap in aramid technology, marking the most substantial advancement over five decades. Kevlar EXO offers unparalleled lightweight flexibility and top-tier protection, setting a new benchmark in body armor performance. This collaboration enhances safety and boosts operational efficiencies for military and law enforcement personnel utilizing Kevlar EXO.

September 2023: The UK Ministry of Defense awarded BAE Systems PLC a USD 48.96 million contract to produce the Striker II Digital Helmet-Mounted Display for Typhoon fighter pilots. The new helmet is a fully digital system, a notable improvement over the Striker in service.

April 2023: DuPont launched a new version of Kevlar, promising lighter, more flexible, and more effective body armor. The new armor, named Kevlar EXO aramid fiber, has been the most significant innovation in recent years.

Body Armor Market Report - Table of Contents

  1. 1. INTRODUCTION

    1. 1.1 Study Assumptions

    2. 1.2 Scope of the Study

  2. 2. RESEARCH METHODOLOGY

  3. 3. EXECUTIVE SUMMARY

  4. 4. MARKET DYNAMICS

    1. 4.1 Market Overview

    2. 4.2 Market Drivers

    3. 4.3 Market Restraints

    4. 4.4 Porter's Five Forces Analysis

      1. 4.4.1 Bargaining Power of Buyers

      2. 4.4.2 Bargaining Power of Suppliers

      3. 4.4.3 Threat of New Entrants

      4. 4.4.4 Threat of Substitute Products

      5. 4.4.5 Intensity of Competitive Rivalry

  5. 5. MARKET SEGMENTATION

    1. 5.1 Product Type

      1. 5.1.1 Soft and Hard Armors

      2. 5.1.2 Clothing

      3. 5.1.3 Helmets

      4. 5.1.4 Accessories

    2. 5.2 End User

      1. 5.2.1 Military

      2. 5.2.2 Civil and Law Enforcement

    3. 5.3 Geography

      1. 5.3.1 North America

        1. 5.3.1.1 United States

        2. 5.3.1.2 Canada

      2. 5.3.2 Europe

        1. 5.3.2.1 United Kingdom

        2. 5.3.2.2 Germany

        3. 5.3.2.3 France

        4. 5.3.2.4 Russia

        5. 5.3.2.5 Rest of Europe

      3. 5.3.3 Asia-Pacific

        1. 5.3.3.1 China

        2. 5.3.3.2 India

        3. 5.3.3.3 Japan

        4. 5.3.3.4 South Korea

        5. 5.3.3.5 Rest of Asia-Pacific

      4. 5.3.4 Latin America

        1. 5.3.4.1 Brazil

        2. 5.3.4.2 Rest of Latin America

      5. 5.3.5 Middle East and Africa

        1. 5.3.5.1 United Arab Emirates

        2. 5.3.5.2 Saudi Arabia

        3. 5.3.5.3 Israel

        4. 5.3.5.4 South Africa

        5. 5.3.5.5 Rest of Middle East and Africa

  6. 6. COMPETITIVE LANDSCAPE

    1. 6.1 Company Profiles

      1. 6.1.1 ELMON SA

      2. 6.1.2 DuPont De Nemours Inc.

      3. 6.1.3 Honeywell International Inc.

      4. 6.1.4 U.S. Armor Corporation

      5. 6.1.5 Point Blank Enterprises Inc.

      6. 6.1.6 BAE Systems PLC

      7. 6.1.7 EnGarde BV

      8. 6.1.8 ArmorSource LLC

      9. 6.1.9 Bluewater Defense Inc.

      10. 6.1.10 Sarkar Tactical

      11. 6.1.11 Survitec Group Limited

      12. 6.1.12 Safariland LLC

      13. 6.1.13 3M

  7. 7. MARKET OPPORTUNITIES AND FUTURE TRENDS

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Body Armor Industry Segmentation

Body armor, personal armor, armored suit, and coat of armor are defined as protective clothing designed to absorb or deflect physical attacks. It has historically been used to protect military personnel. It is also used by various law enforcement agencies (riot police in particular), private security guards, bodyguards, and occasionally ordinary citizens.

The body armor market is segmented based on product type, end users, and geography. The market is further segmented by product type into soft and hard armor, clothing, helmets, and accessories. The market is classified into military, civil, and law enforcement by end user. The report also offers the market size and forecasts for major countries across different regions. The market size is provided for each segment in terms of value (USD).

Product Type
Soft and Hard Armors
Clothing
Helmets
Accessories
End User
Military
Civil and Law Enforcement
Geography
North America
United States
Canada
Europe
United Kingdom
Germany
France
Russia
Rest of Europe
Asia-Pacific
China
India
Japan
South Korea
Rest of Asia-Pacific
Latin America
Brazil
Rest of Latin America
Middle East and Africa
United Arab Emirates
Saudi Arabia
Israel
South Africa
Rest of Middle East and Africa
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Body Armor Market Research FAQs

The Body Armor Market size is expected to reach USD 2.85 billion in 2024 and grow at a CAGR of 4.10% to reach USD 3.49 billion by 2029.

In 2024, the Body Armor Market size is expected to reach USD 2.85 billion.

Honeywell International Inc., 3M, Survitec Group Limited, Safariland, LLC and BAE Systems plc are the major companies operating in the Body Armor Market.

Latin America is estimated to grow at the highest CAGR over the forecast period (2024-2029).

In 2024, the North America accounts for the largest market share in Body Armor Market.

In 2023, the Body Armor Market size was estimated at USD 2.73 billion. The report covers the Body Armor Market historical market size for years: 2019, 2020, 2021, 2022 and 2023. The report also forecasts the Body Armor Market size for years: 2024, 2025, 2026, 2027, 2028 and 2029.

Body Armor Industry Report

Statistics for the 2024 Body Armor market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Body Armor analysis includes a market forecast outlook to for 2024 to 2029 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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Body Armor Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)