Journal of Composites Science

This review explores the design, fabrication, and biomedical applications of nanofibrous scaffolds, emphasizing their impact on tissue engineering and regenerative medicine. Advanced techniques like electrospinning and 3D printing have enabled precise control over scaffold architecture, crucial for mimicking native tissue structures. Integrating bioactive materials has significantly enhanced cellular interactions, mechanical properties, and the controlled release of therapeutic agents. Applications span bone, cardiovascular, soft tissue, neural regeneration, wound healing, and advanced drug delivery. Despite these advancements, challenges such as scalability, biocompatibility, and long-term stability remain barriers to clinical translation. Future research should focus on developing smart scaffolds and utilizing AI-enhanced manufacturing for more personalized and effective regenerative therapies. Full article

The flame-retardant performance of carbon fiber-reinforced composites is crucial for ensuring structural stability. Traditional additive flame-retardant methods often struggle to balance structural integrity with fire resistance. Herein, Ni(OH)₂ and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) were used as flame-retardant agents and mixed with glass fibers to construct the flame-retardant functional fiber veil which was used as the skin layer on the composite surface for fire protection. The structure performance and flame retardancy of composites were characterized via Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), and a cone calorimeter test. The results confirmed that a flame-retardant glass fiber mat could effectively improve the flame-retardant and smoke-suppressive properties of the composite material. Due to the synergistic flame-retardant mechanism of Ni(OH)₂ and DOPO, the C-N3-D2 composite with the highest LOI value of 32.3% has shown significant reduction in peak heat release rate (PHRR) and total smoke production (TSP) by 31.3% and 19.5%, respectively. In addition, due to flame-retardant agents only being employed in the skin layer of the composite, the core layer of a carbon fiber-reinforced structure could be protected without structure disruption. This approach maintained consistent interlayer shear strength, highlighting the effectiveness of using a flame-retardant fiber veil as a protective skin layer. This strategy could offer a viable solution for safeguarding high-performance composite materials from fire hazards without compromising their structural integrity. Full article

There is a wide variety of superconducting materials, but only a few of them are suitable for practical industrial use, and one of the most promising superconductors is MgB₂. Its main advantages are a critical temperature close to 40 K, which allows for operation in a cryogenic environment, low cost of precursors, and the ease of manufacture. In this paper, we attempted to obtain superconducting materials based on magnesium diboride in a new way by using a high-temperature centrifuge and then investigated how centrifugal acceleration could affect the superconducting characteristics of the materials in a greater way during combustion synthesis. As a brief result of this research, it was found that the value of centrifugal acceleration affected the critical current density (J_c = 1.4 A/cm²) of the MgB₂ composites, although it did not considerably impact the critical transition temperature of the MgB₂ materials (remained at around 37.5–38 K). Full article

As one of the most common fossil derivatives, plastics are widely used for their exceptional chemical stability, low density, and ease of processing. In recent years, there has been a significant increase in the production of waste plastics, coupled with a low recycling rate, resulting in serious environmental pollution. To enhance the use of waste plastics, this research synthesized flame-retardant materials from hypercrosslinked polystyrene with different molar fractions of flame retardants. Waste polystyrene foam was used as the raw material, while aniline, triphenylphosphine, and melamine were employed as flame-retardant additives. The flame-retardant additives were successfully doped into the porous skeleton structure of hypercrosslinked polystyrene through a chemical reaction or physical mixing to achieve in situ flame retardancy, and the materials were shaped by a phenolic resin prepolymer. Then, the samples were characterized in detail, and the results indicate that the addition of a flame retardant enhances the flame retardancy of the material. In addition, the material has excellent thermal insulation performance, with a minimum thermal conductivity of 0.04176 W/(m·K). Full article

This study investigates the mechanical properties of tiled laminates, frequently used in FRP bridges, and a completely new class of composites for which currently no experimental literature is available. In this paper, first a microscopic examination of laminates extracted from bridge deck flanges is performed, revealing complex multi-ply structures and tiled laminates in the transverse direction of the bridge deck. The subsequent fabrication of tiled laminates in the transverse (i.e., weak) and longitudinal (i.e., strong) span direction explores stiffness and strength characteristics depending on the stacking angle. It is observed that the stiffness in both directions is only slightly reduced with increasing stacking angles, reaching a maximum decrease of 10%, while the failure strength is significantly reduced, particularly with longitudinal tiling, dropping by approximately 70% for a 2° stacking angle. Transverse tiling demonstrates a more moderate 45% strength reduction due to the presence of some 90° plies. Given the small reduction in the stiffness and the fact that in many applications the design is mainly governed by serviceability (i.e., stiffness) requirements than strength, this strength reduction may be acceptable, considering other advantages of the concept. Additionally, this research sheds light on failure mechanisms, emphasizing the role of ply assembly in stress distribution and highlighting the importance of gradual ply ends in reducing strain concentrations. These findings provide valuable insights for optimizing tiled laminates in structural applications, ensuring their effective and reliable use. Full article

A sophisticated characterisation of a porous material structure has been challenging in material science. Three-dimensional (3D) structure analysis allows the evaluation of a material’s homogeneity, pore size distribution and pore wall properties. Micro-computed tomography (micro-CT) offers a non-destructive test method for material evaluation. This paper characterises a novel ternary binder’s porous structure using micro-CT. Gypsum–cement–pozzolan (GCP) ternary binders are low-carbon footprint binders. Both natural and industrial gypsum were evaluated as a major components of GCP binders. Porous GCP binder was obtained by a foaming admixture, and the bulk density of the material characterised ranged from 387 to 700 kg/m³. Micro-CT results indicate that pores in the range from 0.017 to 3.0 mm can be effectively detected and described for porous GCP binders. The GCP binder structure proved to be dominant by 0.1 to 0.2 mm micropores. For GCP binders produced with natural gypsum, macropores from 2.2 to 2.9 mm are formed, while GCP binders with phosphogypsum possess pores from 0.2 to 0.6 mm. Micro-CT proved to be an effective instrument for characterising the homogeneity and hierarchical pore structure of porous ternary binders. Full article

Diverse industries are witnessing an increase in demand for hybrid structures of metals and carbon-fiber-reinforced thermoplastic composites (CFRTPs). Welding is an essential technique in the manufacture of metal–CFRTP hybrid structures. However, achieving high-strength metal–CFRTP welded joints faces serious challenges due to the considerable disparities in material characteristics. As an effective method to strengthen metal–CFRTP joints, surface texturing on metal is gaining significant attention. This study introduces an emerging surface texturing approach, electrochemical jet machining (EJM) using a film electrolyte jet, for enhancing the performance of AA6061-CF/PA66 hot-pressure-welded (HPW) joints. Parametric effects on surface morphology and roughness in the EJM of AA6061 are investigated. The results show that a rough surface with multiscale pores can be generated on AA6061 by EJM, and that surface morphology can be modulated by adjusting the applied current density and jet translational speed. Subsequently, the effects of different EJM-textured surface morphologies on the performance of HPW joints are examined. Surface textures created by EJM are demonstrated to significantly enhance the mechanical interlocking effect at the bonding interface between AA6061 and CF/PA66, resulting in a substantial increase in joint strength. The maximum joint strength attained in the present work with EJM texturing is raised by 45.29% compared to the joints without surface texturing. Additionally, the joint strength slightly improves as the roughness of EJM-textured surfaces rises, with the exception of rough surfaces that are textured with a combination of low current density and rapid translational speed. Overall, these findings suggest that EJM texturing using a film jet prior to welding is a potential approach for the manufacture of high-performance metal–CFRTP hybrid structures. Full article

The quest for a smooth transition from fossil fuels to clean and sustainable energy has warranted studies on alternative energy materials. Herein, we report on an experimental and theoretical study focused on hydrogen generation through the hydrolysis of microcrystalline cellulose (MCC) treated in different media (deionized water, sodium hydroxide) and MCC functionalized with magnesium (MCC-Mg), titanium (MCC-Ti), and niobium (MCC-Nb). The XRD results reveal the decreased crystallinity of MCC due to ball milling along with the formation of metal oxide composites between MCC and various metals (magnesium, titanium, and niobium). Theoretical studies using NVT molecular dynamic simulations with the NH chain thermostat implemented in the Dmol3 provides further support to the experimental results reported herein. The results from the experimental and theoretical studies revealed that ball milling and composite formation with metal species enhanced the kinetics of the hydrolysis of MCC and, consequently, hydrogen generation, while the addition of NaOH and urea inhibited the hydrogen yield. Full article

Ionizing radiation in therapeutic doses alters the composition and properties of dentin and resin composites. This may influence the adhesion of restorative materials to irradiated dentin and compromise the success of the restorative treatment. The objective of this study was to evaluate the effect of ionizing radiation on the shear bond strength (SBS) of bulk-fill composite materials to dentin. Coronal dentin slabs (N = 90) were embedded in acrylate and randomly assigned to six groups (N = 15) depending on the time of radiation (70 Gy) and material (SDR Plus Bulk Fill Flowable and Tetric EvoFlow Bulk Fill (TET)): (1) control group (CG) SDR; (2) CG TET; (3) radiation + SDR; (4) radiation + TET; (5) SDR + radiation; and (6) TET + radiation. Composite cylinders were bonded to the dentin slabs using Scotchbond Universal Plus Adhesive. The specimens were stored in distilled water and fractured in shear mode after 7 weeks. Radiation before and after restoration resulted in an SBS decrease. The SBS was statistically significantly lower in groups 5 and 6 (p < 0.05). The difference between the bulk-fill composites was not significant (p > 0.05). In the CGs, adhesive fractures prevailed. In groups 3 and 4, cohesive fractures in the dentin were more frequent, and in groups 5 and 6, cohesive fractures in the material. Radiotherapy affects the SBS of bulk-fill composites to dentin. Immediate radiation after restoration resulted in the lowest SBS in both bulk-fill composite materials. Full article

This research presents a comprehensive dynamic finite element analysis (FEA) of a cryogenic fuel tank made from an innovative aluminium/lithium–graphene nano-composite material, assessing its suitability for aerospace launch vehicles carrying cryogenic hydrogen and oxygen. The study focuses on the effects of lightweighting, utilizing 0.5 wt.% reinforced graphene in the Al 2195 matrix, a material poised to revolutionize the aerospace industry. Objectives include developing a digital twin of the fuel tank, CAD modeling to aerospace standards, and conducting ANSYS simulations under launch conditions to evaluate stress, strain, and deformation. Numerical results reveal a significant weight reduction of approximately 19,420 kg and a notable maximum stress reduction of 1.3% compared to traditional Al 2195 alloy tanks. The novelty of this research lies in its pioneering analysis of aluminium/lithium–graphene composites for lightweighting in cryogenic fuel tanks under space launch conditions. Conclusions affirm the composite’s viability, advocating for the development of lighter yet robust aerospace structures and fostering innovation in spacecraft design and materials science. Full article

Concrete-filled fiber-reinforced polymer (FRP) tubes (CFFTs) offer an alternative to traditional reinforced concrete columns for new construction applications due to their high strength, ductility, and corrosion resistance properties. Despite their popularity, there is a lack of accurate analytical models for the cyclic/seismic performance of CFFT columns. This is due to the absence of precise stress–strain models for FRP tubes and confined concrete under cyclic loading. Previous experiments on CFFT columns suggest that even minimal reinforcement (≤1%) provides essential energy dissipation for extreme events. However, existing stress–strain models for FRP-confined concrete often neglect the contribution of longitudinal and transverse steel reinforcement. While some researchers have proposed material models to address this issue, the analytical modeling of confinement effects from both steel reinforcement and FRP tubes, especially under lateral cyclic loading, continues to pose a significant challenge. This study aims to use previously collected experimental data to evaluate current analytical modeling approaches in OpenSeesPy3.5.1.12 to simulate the lateral cyclic behavior of CFFT columns with ±55° glass fiber-reinforced polymer (GFRP) fiber orientation. Both the lumped inelasticity and the distributed inelasticity modeling approaches are applied. The performance of various FRP confinement models is compared. The effect of plastic hinge length is also considered in the lumped plasticity approach. The findings suggest that integrating a fiber element section into the plastic hinge zone enhances the efficiency of the distributed inelasticity approach. This method accurately captures the non-linear behavior in the critical region and precisely predicts the shape of the hysteretic curve, all while reducing computational costs. Conversely, the lumped inelasticity modeling approach effectively forecasts energy dissipation and peak load values across the entire cyclic hysteresis curve, offering significant computational savings. Finally, a generalized modeling methodology for predicting the response of CFFTs under cyclic lateral load is proposed and subsequently validated using experimental results found in the existing literature. Full article

A multiscale model is developed for vertically aligned carbon nanotube (CNT)-based membranes that are made for water purification or gas separation. As a consequence of driving fluids through the membranes, they carry stress waves along the fiber direction. Hence, a continuum mixture theory is established for a representative volume element to characterize guided waves propagating in a periodically CNT-reinforced matrix material. The obtained coupled governing equations for the CNT-based composite are found to retain the integrity of the wave propagation phenomenon in each constituent, while allowing them to coexist under analytically derived multiscale interaction parameters. The influence of the mesoscale characteristics on the continuum behavior of the composite is demonstrated by dispersion curves of harmonic wave propagation. Analytically established continuum mixture theory for the CNT-based composite is strengthened by numerical simulations conducted in COMSOL for visualizing mode shapes and wave propagation patterns. Full article

The possibility of producing cement clinker using low-energy, resource-saving technologies is studied. The composition of industrial waste for low-energy-intensive production of Portland cement clinker at factories in Southern Kazakhstan is analyzed. The possibility of replacing the deficient iron-containing corrective additive with “Waelz clinker for zinc ores” is shown. “Waeltz clinker from zinc ores” as part of the raw material charge performs several tasks: it is a ferrous corrective additive, works as a mineralizer for clinker formation processes, introduces coal into the charge and allows one to reduce the consumption of natural fuel. The processes of burning raw mixtures, wholly or partially consisting of industrial waste, are completed at 1350 °C. This reduces the consumption of main burner fuel for clinker burning and reduces CO₂ emissions into the atmosphere. High-quality cement clinker is obtained based on raw material mixtures with Waeltz clinker from zinc ores from the Achisai Metallurgical Plant, phosphorus slag, coal mining waste from Lenger mines and sodium fluoride. The phase composition and microstructure of low-energy clinkers are revealed. Involving industrial waste in raw material circulation will reduce environmental pollution and improve the environment. Full article

Fiberglass is a waste generated in the construction materials industry, which is not dangerous for the environment, but long-term and very long-term storage is expensive. Finding a method of reuse as in creating a useful composite material led to the research work in this study. The impact of waste fiberglass and furnace slag on the characteristics of novel composite materials was examined in this study. The density and mechanical properties of the composite samples were examined to determine the impact of waste fiberglass (WFG) concentration in it. Washed river aggregates were replaced with WFG in various ratios in our laboratory tests. Concrete class C16/20 was utilized, having 0.35–0.7 w. % WFG and 2–10% slag. The obtained material was evaluated for density, workability, and compressive strength. The experiments were carried out in an accredited concrete station laboratory. The density of the resulting materials decreased as the WFG content was increased. The densities were higher than the witness sample, ranging from 2358 to 2405 kg/m³. The findings show that adding WFG and slag to concrete has a positive impact on its characteristics. With the addition of WFG, the mixture became more non-homogenous, but these characteristics can be optimized in future. Because of the differential in density between WFG and natural coarse aggregates, the fresh density of obtained composites dropped as the percentage of WFG increased; this could be an advantage, as the newly obtained material became lighter. The findings show that adding waste to concrete has a detrimental impact on its qualities. The introduction of blast furnace slag up to 5% does not modify the compressive strength, compared to the reference samples, but 10% slag causes a decrease in compressive strength of 4.2%. A proportion of 0.25% WFG causes a slight increase in mechanical strength; therefore, 0.25% WFG and 5% slag increased the compressive strength, the maximum value being obtained for a composite with 0.25% WFG, 5% slag, 5% sand and aggregates. Capitalization of WFG and slag resulted in significant economic and environmental benefits by reducing waste storage costs and production costs, and advantages resulted from the new material. Full article

Nanoclays are a class of nanomaterials extensively used to prepare polymer nanocomposites. In this study, four types of common nanoclays were selected to prepare chitosan–polyvinyl alcohol (CP) nanocomposite films. Montmorillonite cloisite Na⁺ (MMT), organically modified montmorillonite (OMMT), and bentonite (BNT), as layered aluminosilicates, and halloysite nanotubes (HNT), as a tubular nanoclay, were blended with CP films at concentrations of 1.5, 3 and 4.5%. The nanocomposite films were characterized by FTIR, XRD, SEM/EDX, AFM, tensile strength, and antibacterial tests. SEM/EDX results showed a more uniform distribution of the OMMT and HNT nanoclays in the polymer matrix. AFM images showed a rougher surface for nanocomposite films compared to CP film. Increasing the nanoclay concentration in the films from 1.5 to 4.5% resulted in higher tensile strength for HNT and MMT while the trend was reversed for OMMT and BNT. Among the samples, nanocomposite films composed of OMMT and BNT showed the highest tensile strength at the lowest concentrations (CP-OMMT1.5 99 ± 3.7 MPa, CP-B1.5 81 ± 1.5 MPa). The nanocomposite films prepared from OMMT showed the highest antibacterial activity against E. coli and S. aureus with an inhibition zone of 15 and 19 mm, respectively. The results of this study showed that BNT and OMMT are promising nanoclays for enhancing the mechanical properties and antibacterial activity of hydrophilic polymers. The results of this research can provide new insights into selecting suitable nanoclays for different applications. Full article

Total hip arthroplasty is one of the most common and successful orthopaedic operations. Occasionally, periprosthetic osteolysis associated with stress shielding occurs, resulting in a reduction of bone density where the femur is not properly loaded and the formation of denser bone where stresses are confined. To enhance proximal load transfer and reduce stress shielding, approaches, including decreasing the stiffness of femoral stems, such as carbon fibre-reinforced polymer composites (CFRPCs), have been explored through novel modular prostheses. The purpose of the present study was to analyse, by the finite element analysis (FEA) method, the effect that the variation of material for the distal part of the femoral stem has on stress transmission between a modulable prosthesis and the adjacent bone. Methods: Through three-dimensional modelling and the use of commercially available FEA software Ansys R2023, the mechanical behaviour of the distal part of the femoral stem made of CFRPC or Ti-6Al-4V was obtained. A load was applied to the head of the femoral stem that simulates a complete walking cycle. Results: The results showed that the use of a material with mechanical characteristics close to the bone, like CFRPC, allowed for optimisation of the transmitted loads, promoting a better distribution of stress from the proximal to the distal part of the femur. This observation was also found in some clinical studies in literature, which reported not only an improved load transfer with the use of CFRPC but also a higher cell attachment than Ti-6Al-4V. Conclusions: The use of a material that has mechanical properties that are close to bone promotes load transfer from the proximal to the distal area. In particular, the use of CFRPC allows the material to be designed based on the patient’s actual bone characteristics. This provides a customised design with a lower risk of prosthesis loss due to stress shielding. Full article

Nanocellulose (NC) has emerged as a promising biodegradable material with applications in various industrial fields owing to its high mechanical strength, thermal stability, and eco-friendly properties. Traditional methods for isolating NC from wood-based biomass (WB) involve high energy consumption and extensive chemical usage, leading to environmental and sustainability concerns. This study explored an alternative approach to isolate NC from seaweed-based biomass (SB) (SNC), which contains fewer non-cellulosic components and a higher cellulose content than WB, thereby yielding a more efficient e-isolation process. We employed a combination of modified-acid solution and electron beam (E-beam) technology to isolate NC from SB. The E-beam process enhanced the crystallinity while reducing the particle size, thus facilitating NC isolation with reduced environmental impact and processing time. Moreover, our method significantly reduced the need for harsh chemical reagents and energy-intensive processes, which are typically associated with traditional NC isolation methods. We fabricated biodegradable films with improved mechanical properties using NC as a reinforcing agent in polymer composites, thereby demonstrating the potential of NC-based materials for various applications. Therefore, our proposed approach offers a sustainable and efficient method for NC isolation and serves as a guide for the development of eco-friendly industrial processes. Our findings contribute to ongoing efforts to create sustainable materials and reduce the environmental footprint of the manufacturing industry. Full article

Carbon fiber reinforced polymer (CFRP) composites are renowned for their exceptional mechanical properties, with applications in industries such as automotive, aerospace, medical, civil, and beyond. Despite these merits, a significant challenge in CFRPs lies in their repairability and maintenance. This study, for the first time, delves into the processing and self-healing capability of aromatic thermosetting co-polyester vitrimer-based carbon fiber composites through mechanical testing. Vitrimers are an emerging class of thermosetting polymers, which, owing to their exchangeable covalent bonds, enable the re-formation of bonds across cracks. The specific vitrimer chosen for this study is an aromatic thermosetting co-polyester (ATSP). The mechanical properties of samples were analyzed initially through three-point bending (3PB) testing at room temperature before and after healing (by curing samples for 2 h at 280 °C). Samples were also 3PB tested at 100 °C to analyze their mechanical properties at an elevated temperature for comparison to the samples tested at room temperature. To investigate the fracture properties, optical microscopy images of samples were taken after 3PB tests, which were analyzed to observe crack initiation and crack growth behavior. Through load–displacement curves from double cantilever beam (DCB) mechanical testing, the Mode I crack initiation fracture toughness values of self-healed composites and control composites were calculated to evaluate healing efficiency in ATSP CFRP composites cured at 280 °C for 2 h. Scanning electron microscopy (SEM) showed a similar surface morphology of cracks before and after self-healing. Micro-computed tomography (CT) X-ray imaging confirmed that the healed samples closely resembled the as-fabricated ones, with the exception of some manufacturing voids, caused by outgassing in the initial healing cycle. This research demonstrated the ability for the in situ repair of ATSP CFRPs by restoring the fracture toughness to values comparable to the pristine composite (~289 J/m²). Full article

This article explores the cutting-edge advancement of gypsum or cement building boards infused with shape-stabilized n-octadecane, an organic phase change material (PCM). The primary focus is on improving energy efficiency and providing electromagnetic interference (EMI) shielding capabilities for contemporary buildings. This research investigates the integration of these materials into construction materials, using red-mud carbon foam (CCF) as a stabilizer for n-octadecane (OD@CCF). Various analyses, including microstructural examination, porosity, and additive dispersion assessment, were conducted using X-ray microtomography and density measurements. Thermal conductivity measurements demonstrated the enhancement of composite boards as the OD@CCF content increased, while mechanical tests indicated an optimal additive content of up to 20%. The thermally regulated capabilities of these advanced panels were evaluated in a custom-designed room model, equipped with a homemade environmental chamber, ensuring a consistent temperature environment during heating and cooling cycles. The incorporation of OD@CCF into cement boards exhibited improved thermal energy storage properties. Moreover, the examined composite boards displayed efficient electromagnetic shielding performance within the frequency range of 3.2–7.0 GHz, achieving EMI values of approximately 18 and 19.5 dB for gypsum and cement boards, respectively, meeting the minimum value necessary for industrial applications. Full article