Having #PrintingProblems? Check out this week's #TechTip Problem: UV/EB/LED/Hybrid UV - Muddy Halftones Symptoms: Halftones lack sharpness in highlight areas Probably Causes - 1. Excessive ink being applied to the plate. 2. Plate improperly processed. 3. Excessive linting. 4. Improper form roller settings. 5. Improper ink/water balance - ink may be over-emulsified. 6. Ink body too soft. 7. Blanket worn out. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/gvvMCUfD #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: Plate Binding Symptoms: The plate image area progressively loses its receptivity to ink. Probable causes: 1. Plate cleaners or scratch removers have been completely rinsed from the plate. 2. Washes have contaminated the dampening system. 3. The plate was improperly prepared. 4. Plate wear caused by faulty or improperly set ink or dampening rollers. 5. Blanket is over-packed or loose. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: UV Flexo - Build up on successive units Symptoms: The ink is transferring onto successive units down the press. Probable causes: 1. The ink is not properly (thoroughly) cured. It is only cured at the surface, and it is breaking off at the dry/wet ink interface and builds up on the following units. The ink will be cured and at proper densities at the end of the press. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: 2pc metal - Double image Symptoms: Faint image in the non-image area. Probable causes: 1. Registration problem causes the ink to be cross-fed to another plate. 2. Not enough space between colors. 3. Form rolls are not being refreshed fast enough to remove plate image. 4. Not enough varnish. 5. Worn blanket, phantom image from the previous label. 6. A ghost image that is not stationary could indicate a worn backlash gear. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help #WebOffset
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Having #PrintingProblems? Check out this week's #TechTip Problem: 3pc Metal-Poor Roller Transfer Symptoms: Ink appears to dry on the roller or the inking system does not adequately transfer the proper ink film to the plate. Probably Causes - 1. Rollers were improperly or inadequately cleaned. 2. Rollers are improperly set, swollen or distorted. 3. Roller compound may not be correct for the ink system being run. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/gtzGs6aY #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: Sheetfed- Set-Off/Blocking Symptoms: Set-Off - Wet ink transfers to the back side of the sheet on top of it in the load. Blocking - Sheets in the load stick together. Probably Causes - 1. The ink is setting too slow. 2. Excessive amount of water being run. 3. Insufficient spray powder used or not distributed evenly. 4. Improper particle size of spray powder being used. 5. Loads too high for stock weight. 6. Static electricity 7. Is pile temperature over 100° F. 8. Are spray units clogged. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/gDSqt9Zw #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: Mechanical Ghosting Symptoms: Mechanical ghosting includes ink starvation ghosting and "repeat" ghosting. The ghost image is always carried on the same side of the sheet. Mechanical ghosting results from inadequacies of the ink system. A light or dark print of another part of the form appears in a large solid or dense halftones 1. There is too much water; the ink may be over-emulsified. 2. Ink rollers are the wrong diameter 3. Blanket is too soft. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: 2-pc metal - Poor ink laydown on basecoat can Symptoms: Pinholes of basecoat showing through that make the image look grainy. Probable causes: 1. Plate shaft bearing worn. 2. Can tracking out of spec. 3. The printed can's spin speed doesn't match OV applicator roll speed. For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help
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Having #PrintingProblems? Check out this week's #TechTip Problem: Web Offset Heatset - Dot Gain Symptoms: Printed halftones show higher values than the plate image shows. Probable causes: 1. Too much pressure from roller to plate, plate to blanket, or blanket to blanket 2. Double or slurred dots 3.Ink viscosity is too low and is squashing at the point of impression 4. Too much water being run 5. Plate is not sharp enough to compensate for normal dot spread from the film to plate to press 6. Roller train temps may be incorrect For RECOMMENDED SOLUTION download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help #WebOffset
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labelHaving #PrintingProblems? Check out this week's #TechTip Problem: UV Metal Deco - Ink picking on blanket Symptoms: Cured ink from previous units transferred to the blanket. Probable causes: 1. Bottom pressure 2. Blanket solvent too strong 3. Coating incompatible with UV inks For RECOMMENDED SOLUTION, download the free INX Tech Tip App: https://lnkd.in/dV-UbqW #INXInk #InkTroubleshooting #INX4help #WebOffset
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what are your pain points and bottlenecks, is it your coding solution slowing your production ,if so it is probably time to replace it ,yeacode high resolution UV coding printer allows for higher throughput and high production run,eliminate hot stamp roller coders and other outdated digital equipment to get your entire facility on the same system #coding #marking #printer #yeacode #encoder
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