Maintenance Reliability Manager

Purpose:

Responsible for leading continuous improvement efforts to achieve significant savings each year with a strong focus on energy utilization, production yield/waste, production cycle time, reliability-centered maintenance, safety, and environmental compliance, and associate utilization. Serves as backup for the Plant Manager, assisting in the support of daily operations (including weekend and evening shifts where required). Oversees the Maintenance Department to ensure that maintenance work orders are prioritized, PMs are completed on time, and that the department stays on budget for the Louisville Plant, Emulsion Plant, and Support Center.

Principal Responsibilities:

• Uphold DDW’s Mission Statement, Quality Policy, and Values and Beliefs
• Perform work accurately and reliably with proper thoroughness according to established procedures
• Maintain proper work ethic, including being at work when scheduled, arriving on time, and being ready to work at the start of the workday or shift
• Monitor the Preventative Maintenance system to ensure work orders are prioritized and completed on time
• Provide technical expertise to the maintenance team
• Create and maintain valve/actuator repair and replacement interval plan
• Create and maintain pump repair/replacement program
• Strategize maintenance planning with the maintenance lead
• Analyze downtime events and complete Root Cause Analysis (RCA)
• Minimize plant downtime
• Quickly mobilize maintenance team to recover from downtime events
• Manage program of mass meter calibrations/Temperature transmitters and pressure sensors
• Utilize 5S strategy for operation of an organized maintenance shop
• Track critical spares (e.g., Mechanical seals) and create stock system
• Daily plant inspections – walk the production lines and check in with Maintenance Lead
• Analyze Process Flow - Review P&ID’s and work with Plant Engineer for updates – add process measurements where needed to collect data
• Ensure that all work is done safely, on time, with high-quality results, effective cost management, and in accordance with Good Manufacturing Practices
• Lead the Continuous Improvement/Sustainability Programs for cost savings, energy utilization, and maintenance
• Troubleshoot abilities with PLCs
• Coordinate with Controls Contractors – installation process improvements and troubleshooting
• Ability to use process meters and diagnose complex issues utilizing data
• Manage new equipment installations – utilizing MOC
• Ensure that corrective actions address root causes and are completed in a timely and customer-responsive manner
• Ensure that facilities are maintained and improved as required, including good housekeeping, general appearance, landscaping, and routine maintenance
• Direct reporting responsibility for maintenance lead as well as any contractors
• Ensure environmental compliance PMs are completed and signed off
• Participate in the plant safety program and attend safety team meetings
• Work with Plant Manager to ensure that environmental safety and Security systems and Preventive Maintenance standards are consistently met
• Ensure that the safety coordinator is completing all safety PMs, safety team meetings, safety inspections, and other safety coordinator responsibilities as required
• Other duties as assigned
  
  

Competency Requirements:

• Integrity/Ethics
• Work Environment/Safety
• Quality
• Vision and Values
• Managing Performance
• People Development
  
  

Skill Requirements:

• Ability to make decisions quickly and effectively while utilizing discretion and good judgment
• Excellent written and verbal communication skills required; demonstrated team player
• Demonstrated ability to manage multiple priorities with pressured deadlines
• Food experience preferred
  
  

Physical Demands:

• On call 24/7 as plant and schedule requires. Daily hours may fluctuate as production needs warrant
• Minimal travel required
  
  

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