MIRDC Taiwan

#Techwave 【Stainless steel corrosion resistance and surface hardening system equipment provides customized intelligent production solutions for the industry 🔩✨】 Early construction fasteners were mainly made of carbon steel, and which is highly hard. Drilling, tapping, fixing, and locking can be completed simultaneously, significantly saving construction time. However, long-term exposure makes them prone to rust and endangers building safety. Bimetal welding composite fasteners welded by carbon steel and stainless steel are mainly used. However, the processing procedures of such composite fasteners are cumbersome and complicated, and the welding joints are prone to breakage and corrosion. To solve the above-mentioned problems, with the support of the Department of Industrial Technology, Ministry of Economic Affairs, MIRDC developed exclusive corrosion-resistance and surface-hardening treatment system equipment for austenite #stainlesssteel materials, providing continuous intelligent processing procedures to make objects equip with high hardness and high corrosion resistance. The depth of the hardened layer can reach 10-30μm, and the surface hardness can reach higher than 1,200HV (increase five times of hardness). It also has the advantages of mass production and reducing production costs by 60%, providing innovative solutions for stainless-steel industry🙌. This technology has received world-class recognition, including 2024 Edison Awards and 2022 R&D100 Awards. #TechnologyDevelopmentProgram 👉Leading Innovative Trends #MIRDC💖

#Techwave 【Learning with Technology👍Virtual Reality AR System for Arc Welding】 With the support of Industrial Development Administration, MIRDC establishes a "Welding Training Field," and it offers virtual reality AR system for arc welding in its field. The system is recommended for industrial and academic welding instructors as further education, and it also acts as orientation training for students who plan to work in offshore wind industry. The virtual reality AR system for arc welding assesses welding techniques objectively and transparently, and it guides welding trainees to complete the welding training. With 3D glasses, virtual welding is close to reality environment, and it offers welding training with different workpieces and positions. For learning outcome, trainees are able to check their welding paths to analyze their welding defects and keep track of their learning progress. In other words, the welding AR system allows beginners and retrained personnel to learn welding techniques and set up correct parameters during their welding practices. They improve their learning efficiency significantly because the system is not limited by environment and time. Furthermore, a great amount of material and resources are saved during welding practices, and welders can also use this system to prepare their actual welding. #VirtualWeldingSystem #weldingtraining 👉Leading Innovative Trends #MIRDC💖

#TechWave 【EDM for Aerospace Applications based on AI Optimization】 MIRDC has developed an "EDM for Aerospace Applications based on AI Optimization," featuring seven significant innovations. This system can establish three types of real-time quality pre-diagnoses using predictive models. By integrating facility data, sensor data, and AI models, the machine can automatically assess suitable parameter settings, providing valuable decision-making support. This advancement reduces EDM processing time from 12 hours to less than 4 hours, and it assists complex and difficult-to-machine mold processing to meet customer’s requirements. 😍For more information👉 https://lnkd.in/g7ynazt8 #AIOptimization #TechnologyInnovation #DepartmentofIndustrialTechnology #TechnologyDevelopmentProgram 👉🏻Leading Innovative Trends #MIRDC💖

#Techchef The quality of the mold is the key factor that affects the excellence of fastener. MIRDC approaches through four methods: ❶ Mold design: digital simulation analysis shortens trial production time of products ❷ Pre-alarm monitoring of forming: 100% online full inspection replaces traditional manual inspection ❸ Optical mold adjustment guidance system: experience of master craftsmen is digitalized and built into the database ❹ Fastener cloud service: cloud-based online consultation offers customized service, which brings production advantages for the fastener industry, such as fast design and smart mold adjustment 👉 Leading Innovative Trends #MIRDC 💝

#TechChef Three ways to cook one fish! By the same token, there are various ways to use Renewable Polymorphic Transition Materials (Poly-T Materials)! The Poly-T Materials are made from waste stone and waste oyster shells, and they can be used in industrial fields (such as ceramic glazes, fire-resistant materials, etc) or marine restoration (such as artificial coral reefs) by adjusting their composition ratio and process parameters. The material truly is a green material with full circulation and zero waste. it solves environmental waste problems and promotes circular reuse and sustainable development. It is a new solution for the industry. ✅ Full circulation, zero waste ✅ Reduces import costs by 25% ✅ Applied in industrial casting and marine restoration ✅ Disposal costs of environmental waste are not required! 👉 Leading Innovative Trends #MIRDC 💖

#Techwave【Precision Heat Treatment Laboratory】 For traditional machine manufacturing industries or high-tech industries, such as semiconductor, electric vehicle, or drone industries, their key components require heat treatment process, and the process improves hardness and robustness of components via uniformly heating material. 🌟Here are three major equipment of precision heat treatment laboratory: 🎯Continuous Type Heat Treatment System Equipment for Micro Parts: The equipment is for micro components with a diameter less than 2mm, and it improves not only its yield rate but also its hardness and seepage depth. ⚙️ 🎯Surface Hardening System Equipment for Austenite Stainless Steel: The equipment decreases deformation of workpieces with low-temperature carburization, and the method improves seepage depth to 10-30μm and hardness to HV900-HV1200. Furthermore, austenite stainless steel is resistant with abrasion and corrosion after treatment. 👍 🎯High Pressure Gas Quenching and Vacuum Carbonitriding Heat Treatment Technology: oil quench is a tradition method, and its difference of cooling rate during phase transfer may lead to poor product quality. Because of that, prototype platform is built to shorten development process. 〽️⏱️ In addition to those equipment, precision heat treatment laboratory of MIRDC offers one-stop solution from material, manufacturing process, and system to equipment, and which assists Taiwan’s heat treatment industry to increase their industry value. 👉👀For more information https://lnkd.in/gRuWXEpC #MIRDC #TechnologyInnovation #GloryofTaiwan #PrecisionManufacturing #Internationalstage 👉🏻Leading Innovative Trends #MIRDC💖

#Techwave【Wire Drawing Laboratory: The application of precision extrusion technology and molding processes satisfies diverse requirements for development】 Wire drawing is a process commonly used to reduce the cross-sectional area of wires or rods. The traditional method is to draw linear metal materials through parallel oil pressure or chain transmission. Cold drawing is generally used because it is stable. The wire rod surface is not smooth enough due to its low resistance. With the support of the Department of Industrial Technology, Ministry of Economic Affairs, MIRDC's drawing laboratory equipment is the only independently designed and assembled ball screw drawing equipment in Taiwan. It differs from the traditional cold drawing method and can reduce the process through hot drawing, which produces a wire with higher plasticity and a fineness of 3mm. The demand for lightweight, fast, and precise linear slide rails is increasing with the industrial trend of precision machinery. Not only do industrial components require precision, but the demand for linear profiles in the medical industry is also growing. MIRDC's current wire profile drawing is most commonly used in manufacturing medical cardiac catheter wires and degradable magnesium alloy hemostatic needles. In the manufacturing process of degradable magnesium alloy hemostatic clips, the yield of magnesium wire has been increased from 5% to 100%, It has high stability and strong plasticity👍👍👍. MIRDC has always closely integrated with industry demands, achieving this through innovative technology research and development and optimizing service models. It is also a cooperation partner of central domestic wire and cable manufacturers (Hua Eng Wire & Cable Co., Ltd., and TA YA ELECTRIC WIRE & CABLE CO., LTD.). #Wiredrawing #DepartmentofIndustrialTechnology #MinistryofEconomicAffairs #TechnologyDevelopmentPrograms 👉🏻Leading Innovative Trends #MIRDC💖

#Techwave【Highly Conductive Porous Coating Technology Assists Circular Economy of Petrochemical Industry】 People are paying more attention to carbon reduction issues in the globe, and petrochemical industry faces challenges of energy efficiency and carbon emission. With the support of #DepartmentofIndustrialTechnology, MIRDC develops “highly conductive porous coating technology” to improve production efficiency and reduce carbon footprint. For heat exchanger tubes in Taiwan, smooth tubes are generally used for thermal conductivity. Instead, MIRDC uses heat tubes of reboilers for petrochemical industry, and it has the best recipe for # porous structures that are produced with highly conductive #coopernickelalloy and powder coating curing. This technology increases heat-exchange surface and enhances its production efficiency by 3 times to 5 times. In other words, this method lowers power consumption and improves production efficiency, and it also requires less factory space for equipment. It is an energy-saving and carbon-reduction solution. #TechnologyDevelopmentProgram 👉🏻Leading Innovative Trends #MIRDC 💖

#Techwave【 Austempered Ductile Iron Laboratory】 With the support of the Ministry of Economic Affairs' Technology Development Programs, MIRDC established the Austempered Ductile Iron Laboratory, high-strength austempered ductile iron material exhibits greater tensile strength and wear resistance compared to traditional aluminum bronze. It can be applied in various gears requiring #highstrength and #wearresistance characteristics, such as sun-tracking gears in solar energy systems. The tensile strength can be increased by up to 60%, resulting in a 3.5 times reduction in energy consumption and a threefold cost reduction. This contributes to a 40% improvement in overall power generation efficiency ✅ 【The country's first independent Voss tempering heat treatment equipment】 Combining the proportion of alloy components and the establishment of heat treatment process parameters can improve the high-strength Voss tempered ductile iron technology, and which is comparable with APPLIED PROCESS INC. (AP) of USA and PAKER NETSUSHORI KOGYO Co. Ltd of Japan. ✅ 【AI image identification module complies with international standards】 According to ISO 945/CNS 2869 or ASTM A247 standards, the diameter, area, roundness coefficient, and spheroidization rate of graphite can be identified, and which is as advanced as Japan's TOSHIBA's service that assists customers in establishing AI models for identifying metallographic structures. 🔷 Identification accuracy ≧90% 🔷 Identification time shortens from 30 minutes to 10 minutes #AustemperedDuctileIronLaboratory #suntrackinggearsinsolarenergysystems 👉 Leading Innovative Trends #MIRDC 💖

#Techwave【Key Technologies of 🔋KW Scale Vanadium Redox Flow Battery with⚡️High Conductivity, High Current Density, and High Capacity】 Renewable energy is clean energy, and it includes solar energy, wind energy, ocean energy, biomass energy, geothermal energy, etc. Comparing with fossil fuel, they are eco-friendly energy because of their low pollution and high environmental sustainability. 🌳 For stable energy supply, with the support of #DepartmentofIndustrialTechnology, MIRDC develops “key technologies of KW scale vanadium redox flow battery (VRFB)” to store renewable energy. This technology improves shortages of carbon felt electrodes and surface of electrode material. MIRDC uses excimer laser sputtering to #modify #graphene, nanomaterial with good heat-transfer and conductivity. In addition, surface of carbon felt is easily processed with micro process. Therefore, efficiency of power exchange is enhanced via improvement of uniformity of surface treatment, surface hydrophilicity, conductivity, current density, and capacity. In sum, the technology improves current density by more than 40%, and it also reduces resistivity by 10 times. 👍👍👍 Manufacturing environments of traditional battery industry has acid gas, high temperature, and heavy metal dust that endanger safety of workers. Key technologies of KW Scale VRFB greatly improve electrode manufacturing process of flow batteries, and #energystoragebattery with different specifications are developed in accordance with energy-storage needs. Therefore, safe, reliable, and efficient energy environment is built by ✅long-term energy-storage applications and ✅ stable power system. #TechnologyDevelopmentProgram 👉🏻Leading Innovative Trends #MIRDC 💖