Sensorfact

Explore the first-year energy savings achieved by one of our plastics customers. Remarkably, the largest saving found of €26,261 annually was identified 𝐰𝐢𝐭𝐡𝐨𝐮𝐭 any investment costs. The other savings demonstrated a payback period of less than a year. Enhancing energy efficiency doesn’t have to be challenging or costly—it can lead to significant yearly savings! IInterested in learning how energy monitoring can benefit your plant? Request a demo of our plug-and-play solution that can be installed without downtime: https://lnkd.in/eg7BbBcC #energymanagement #energyefficiency #manufacturing #plantmanagement #industrialmanufacturing

Most manufacturers aim to reduce energy costs but struggle with these three common challenges: 1️⃣ 𝐋𝐚𝐜𝐤 𝐨𝐟 𝐢𝐧𝐬𝐢𝐠𝐡𝐭𝐬 Insufficient information on energy consumption hinders effective decision-making. Monitoring and targeting performance at both site and machine levels are essential. 2️⃣ 𝐋𝐚𝐜𝐤 𝐨𝐟 𝐭𝐢𝐦𝐞 Limited time and capacity, especially in smaller sites, make it difficult to dedicate resources to energy efficiency. 3️⃣ 𝐋𝐚𝐜𝐤 𝐨𝐟 𝐟𝐨𝐜𝐮𝐬 KPI priorities often center on capacity utilization and operational efficiency, relegating cost reduction and energy efficiency to lower priorities. To learn more about how Sensorfact’s smart electricity monitoring solution addresses these challenges, visit ➡️ https://lnkd.in/eDRRgY6y #energymanagement #energyefficiency #manufacturing #plantmanagement #industrialmanufacturing

Is peak demand increasing your energy bill? Discover three effective peak shaving methods manufacturers can implement to reduce energy costs and boost efficiency. Easily identify energy peaks by installing our wireless sensors and monitoring your consumption through an online dashboard. Visit our website to learn more 👉 https://lnkd.in/e24nz7y8 #energymanagement #energyefficiency #manufacturing #plantmanagement #industrialmanufacturing

Discover how a leading chemical manufacturer achieved an impressive ROI of 4.0 in just one year with our energy management system. 👇 By self-installing our electricity sensors and connecting them to the web application, they gathered data over a period of six months. With insights from our expert consultants, they discovered the following yearly savings: ↳ Variable speed drive for fans: €70,143 (with a one-off €17,934 investment) ↳ Protocol deviation: €9,310 ↳ Standby power: €6,384 Other identified savings were fixing compressed air leakages, reducing pressure, and isolating zones. Curious about how much you could save? Use our calculator 👉 https://lnkd.in/dEwHF4ci #energymanagement #energyefficiency #manufacturing #plantmanagement #chemicalindustry

Are you already monitoring vibrations in your rotating equipment? Discover how this customer implemented our solution and saved over €5,000 on a single fan. #predictivemaintenance #industrialmaintenance #maintenancemanagement #industrialequipment

This is how one year of energy monitoring can benefit your plant. 🏭 For this customer in the food industry we achieved an ROI of 2.7 in the first year. Our smart monitoring solution led to substantial savings without requiring additional upfront investments in two out of three measures. Key savings: ➡️ 𝐒𝐭𝐚𝐧𝐝𝐛𝐲 𝐩𝐨𝐰𝐞𝐫: €15,314 per year with zero investment ➡️ 𝐂𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐞𝐝 𝐚𝐢𝐫 𝐥𝐞𝐚𝐤𝐚𝐠𝐞𝐬: €3,090 per year with a minor investment of €2,390 for fixing the leakages ➡️ 𝐏𝐫𝐞𝐬𝐬𝐮𝐫𝐞 𝐫𝐞𝐝𝐮𝐜𝐭𝐢𝐨𝐧: €2,848 per year with zero investment Once you gain insights at the machine level, it becomes straightforward to cut costs on standby power and discover additional savings. Our data-driven approach ensures practical, tangible results, helping manufacturers lower costs and enhance sustainability. Find out how much you can save in your industry with this calculator 👉 https://lnkd.in/ebWDZxGh #energymanagement #energyefficiency #manufacturing #plantmanagement #industrialmanufacturing

Did you know that ISO 50001 offers numerous benefits to your factory, such as saving on energy costs and avoiding the mandatory EED audit? You can find the 7 simplified steps to ISO 50001 certification in the carousel. Read more in our blog, where we provide a practical roadmap to ISO 50001 certification 👉 https://lnkd.in/ggkrnFCN #energymanagement #energyefficiency #manufacturing #plantmanagement #industrialmanufacturing #iso50001

Are you truly aware of the costs of downtime at your factory? Machine failure leading to downtime increases expenses by more than 20% on average. The good news is that you can easily prevent downtime caused by machine malfunctions. Here's how: 1️⃣ Install vibration sensors that identify machine faults at an early stage. 2️⃣ Transmit this information to the cloud in real-time for easy access through an online application. 3️⃣ Analyze vibrations using algorithms and establish alerts based on machine-specific thresholds. With Sensorfact’s easy-to-install solution, managing machine health has never been simpler. Our predictive maintenance system not only identifies deviations but also notifies you well before potential failures, ensuring your operations run smoothly and cost-effectively. Discover how you can minimize downtime and save on maintenance costs 👉 https://lnkd.in/e683QHGY #predictivemaintenance #industrialmaintenance #maintenancemanagement #industrialequipment

In May 2022, Gerhardi AluTechnik GmbH decided to partner with Sensorfact to reduce energy waste. By utilizing our sensors and software, they managed to monitor over half of their plant’s electricity consumption, leading to precise energy optimization. 𝐓𝐡𝐞 𝐫𝐞𝐬𝐮𝐥𝐭𝐬? Impressive annual savings of €42,048 with an ROI of 11.6. 👏 Read the full case study here: https://lnkd.in/eDPBR8YF #energymanagement #energyefficiency #manufacturing #plantmanagement #industrialmanufacturing

While sensor technologies have become more accessible over the past years, manufacturers continue to face challenges in their implementation. These are the six most common challenges: 1️⃣ 𝐃𝐚𝐭𝐚 𝐢𝐧𝐭𝐞𝐠𝐫𝐚𝐭𝐢𝐨𝐧: Unifying data models across diverse systems is challenging due to varying formats and standards, making effective storage and exchange difficult. 2️⃣ 𝐃𝐚𝐭𝐚 𝐢𝐧𝐠𝐞𝐬𝐭𝐢𝐨𝐧: Ensuring data flows accurately from sensors to a dashboard is challenging because it requires very precise configuration. 3️⃣ 𝐇𝐚𝐫𝐝𝐰𝐚𝐫𝐞 𝐢𝐧𝐬𝐭𝐚𝐥𝐥𝐚𝐭𝐢𝐨𝐧: Installation can be complex and often costly, requiring specialized expertise for proper setup. 4️⃣ 𝐃𝐚𝐭𝐚 𝐚𝐧𝐚𝐥𝐲𝐬𝐢𝐬: Analysis requires specific expertise to interpret large datasets and support strategic decision-making. 5️⃣  𝐂𝐲𝐛𝐞𝐫𝐬𝐞𝐜𝐮𝐫𝐢𝐭𝐲, 𝐩𝐫𝐢𝐯𝐚𝐜𝐲 & 𝐫𝐞𝐠𝐮𝐥𝐚𝐭𝐨𝐫𝐲 𝐜𝐨𝐦𝐩𝐥𝐢𝐚𝐧𝐜𝐞: Adapting to rapid technological changes and new regulations to secure your data is continually challenging. 6️⃣ 𝐒𝐤𝐢𝐥𝐥𝐞𝐝 𝐰𝐨𝐫𝐤𝐟𝐨𝐫𝐜𝐞: Implementing new technologies demands a team proficient in technical and digital skills. To help manufacturers overcome these challenges, we offer a series of smart monitoring products, all integrated into one central dashboard. Start monitoring electricity, predictive maintenance, OEE, compressed air, gas, water, or temperature at 👉 www.sensorfact.eu #energymanagement #energyefficiency #qualitycontrol #manufacturing #predictivemaintenance