Atlas V rocket – Page 2 – Commercial Crew Program

NASA, Boeing Teams Achieve Milestone Ahead of Crewed Flight

NASA's Boeing Crew Flight Test AMR rehearsal — From left, Starliner Flight Crew Integration Manager Tony Ceccacci, and NASA astronauts Barry “Butch” Wilmore and Sunita “Suni” Williams participate in a mission rehearsal at Boeing’s Avionics and Software Integration Lab in Houston. Photo credit: Boeing/Steven Siceloff

NASA and Boeing recently completed a full start to finish integrated mission dress rehearsal for the company’s CST-100 Starliner flight with astronauts to the International Space Station, which is scheduled to launch in April 2023.

The Crew Flight Test, or CFT, will launch NASA astronauts Barry “Butch” Wilmore and Suni Williams on Starliner – atop a United Launch Alliance Atlas V rocket – from Space Launch Complex-41 at Cape Canaveral Space Force Station as part of the agency’s Commercial Crew Program.

During several days at Boeing’s Avionics and Software Integration Lab (ASIL) in Houston, the ASIL Mission Rehearsal (AMR) combined tests of software and crew systems, along with operations teams. The completion of the end-to-end mission rehearsal clears a path for the next CFT milestones, including working with the crew and flight controllers on various integrated failure scenarios and a series of flight-day parameter updates that will become available as the team nears launch day.

“Testing is a key component to the success of a human space program,” said NASA Commercial Crew Program Software Certification Manager Chad Schaeffer. “The AMR and the integrated failure scenarios are excellent examples of the rigorous testing teams are performing on Starliner. The rehearsal went well and reflects the continued improvement in executing this test and helps pave the way to the much anticipated first crewed flight.”

During the rehearsal, Wilmore and Williams, along with fellow NASA astronaut Mike Fincke, worked through mission milestones in coordination with mission operations teams located inside flight control rooms at NASA’s Johnson Space Center. Starliner engineering teammates also supported from Boeing’s Mission Control Center located in Florida.

The crew members worked in a flight deck simulator networked to control rooms and avionics, operating the same software that will be used during CFT. They effectively demonstrated the software is ready to operate Starliner during prelaunch, launch, docking to the space station, undocking, and the return to Earth through landing.

The AMR provided end-to-end testing of hardware configuration, software, communications, preparation configuring hardware and software, routing communications channels, and mapping simulated sensor data. Similar testing was performed ahead of NASA and Boeing’s Orbital Flight Test-2 (OFT-2) uncrewed mission in early 2022.

“We began conducting AMRs with the creation of OFT-2, and the integrated team has continued to get more efficient with each rehearsal,” said Aaron Kraftcheck, Starliner avionics software integration and test manager. “With the participation of our astronauts in this CFT AMR, we have enhanced the team dynamics, and continued to learn and adjust, which is what AMR is all about.”

NASA Updates Commercial Crew Flight Manifest to Space Station

NASA meatball NASA and its mission partners are gearing up for a busy 2023 with crew launches and returns from the International Space Station. NASA worked closely with its international partners and commercial crew providers, Boeing and SpaceX, to secure new target launch dates for the upcoming flights that are optimal for space station needs.

NASA’s Boeing Crew Flight Test astronauts Barry “Butch” Wilmore and Sunita “Suni” Williams pose for a picture during T-38 pre-flight activities at Ellington Field in Houston on Aug. 16, 2022. Photo credit: NASA/Robert Markowitz

Starliner Flight Date Targets

NASA and Boeing now are targeting April 2023 for the agency’s Crew Flight Test (CFT), the first flight with astronauts on the company’s CST-100 Starliner. The date adjustment deconflicts visiting spacecraft traffic at the space station as NASA and Boeing work together to achieve flight readiness.

The team continues to make progress toward Starliner’s crewed flight following the successful uncrewed Orbital Flight Test-2 (OFT-2) to the space station in May. Starliner and United Launch Alliance’s Atlas V rocket hardware remain on track for readiness in early 2023. The joint team continues to close out the OFT-2 anomalies and partner closely together to identify forward work and ensure all requirements for crewed flight are met. NASA and Boeing currently are working on a variety of verification efforts across several critical systems that will be used for Starliner’s crew flight certification.

For CFT, Boeing recently completed the exterior of the Starliner crew module with the installation of the forward heat shield and entry cover. The previously flown crew module, named Calypso, will be connected to a new service module later this year. Formal qualification testing on the CFT version of Starliner’s flight software was completed last month. NASA astronauts Barry “Butch” Wilmore and Suni Williams, CFT’s commander and pilot, respectively, and Mike Fincke, backup spacecraft test pilot, along with the Boeing team, also successfully completed the crew validation test during which the astronauts suited up and tested out the pressurized crew module to ensure seat fit, suit functionality, cabin temperature, audio system and day of launch operations.

The CFT astronauts will live and work on the space station for about two weeks. Following a successful crewed flight, NASA will work to complete certification of the Starliner spacecraft and systems for regular crew rotation missions to the space station. A launch date for NASA’s Boeing Starliner-1 mission will be determined following a successful flight test with astronauts and close out of the agency’s certification work.

SpaceX Falcon 9 rocket and Dragon spacecraft for NASA's SpaceX Crew-5 mission — A SpaceX Falcon 9 rocket with the company’s Dragon spacecraft onboard is seen at Kennedy Space Center’s Launch Complex 39A on Oct. 1, 2022, four days before liftoff of NASA’s SpaceX Crew-5 mission. Photo credit: NASA/Joel Kowsky

SpaceX Flight Date Targets

NASA and SpaceX are targeting mid-February 2023, for launch of the agency’s Crew-6 mission to the International Space Station.

A SpaceX Falcon 9 rocket will launch Dragon and NASA astronauts Stephen Bowen and Woody Hoburg, United Arab Emirates astronaut Sultan AlNeyadi, and Roscosmos cosmonaut Andrei Fedyaev to the space station from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. The crew will spend approximately six months on the space station, starting with a short handover with Crew-5, which arrived at the station in October for a science expedition at the microgravity laboratory.

SpaceX certification and Falcon 9 hardware remain on track for the sixth crew rotation mission of the company’s human space transportation system and its seventh flight with NASA astronauts, including the Demo-2 test flight, to the space station.

The Crew-6 mission will be Dragon Endeavour’s fourth flight to the space station, which previously supported the Demo-2, Crew-2, and Axiom Mission 1 (Ax-1) missions, making the spacecraft the fleet leader in number of flights to and from the station. The Dragon spacecraft currently is undergoing refurbishment at SpaceX’s Dragonland facility at Cape Canaveral Space Force Station in Florida.

NASA and SpaceX also are targeting fall 2023 for launch of the agency’s Crew-7 mission to the International Space Station, ahead of the return of Crew-6.

Find out more about NASA’s Commercial Crew Program at:

https://www.nasa.gov/commercialcrew

Weather Forecast Improves for Today’s OFT-2 Launch

Boeing OFT-2 mission — A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is seen on the launch pad Wednesday, May 18, 2022, at Cape Canaveral Space Force Station in Florida. Liftoff of the Orbital Flight Test-2 mission, from Space Launch Complex-41, is targeted for today at 6:54 p.m. EDT. Photo credit: NASA/Joel Kowsky

Meteorologists with the U.S. Space Force 45th Weather Squadron now predict an 80% chance of favorable weather for today’s uncrewed launch of NASA’s Boeing Orbital Flight Test-2 (OFT-2) to the International Space Station. Liftoff is scheduled for 6:54 p.m. EDT from Cape Canaveral Space Force Station in Florida.

The primary weather concerns for launch day are the cumulus and anvil cloud rules violations during the instantaneous launch window.

Boeing’s CST-100 Starliner spacecraft, atop a United Launch Alliance Atlas V rocket, will lift off from Space Launch Complex-41. Live launch coverage begins at 6 p.m. EDT on NASA TV, the NASA app, and the agency’s website.

Starliner Joins Atlas V at Space Launch Complex-41

On Wednesday, May 4, Boeing’s CST-100 Starliner was joined with the rocket that will launch the spacecraft on its way to the International Space Station on an uncrewed flight test for NASA’s Commercial Crew Program.

During the operation, Starliner rolled out of the Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida and made its way to Space Launch Complex-41 (SLC-41) at Cape Canaveral Space Force Station in preparation for the company’s second uncrewed Orbital Flight Test (OFT-2)

CST-100 Starliner and Atlas V rocket — United Launch Alliance’s Atlas V rocket and Boeing’s CST-100 Starliner spacecraft are fully assembled in preparation for an integrated systems test. Photo credit: United Launch Alliance

Starliner was raised and carefully placed onto the rocket and now is fully assembled and ready for an integrated systems test, a tip-to-tail electrical check of the 172-foot-tall Atlas V and Starliner stack.

OFT-2 is scheduled to launch Thursday, May 19, to demonstrate the system’s human transportation capabilities.

About 24 hours after launch, Starliner will rendezvous and dock to the space station and then return to Earth five to 10 days later. The test is the last flight before the Starliner system launches American astronauts on the Crew Flight Test (CFT) to the microgravity laboratory – the spacecraft’s first flight test with crew on board. Potential launch windows for CFT are under review and will be determined after a safe and successful OFT-2.

More details about the mission and NASA’s commercial crew program can be found by following the commercial crew blog, @commercial_crew on Twitter, and commercial crew on Facebook.

Media Invited to Joint Teleconference for Boeing’s Orbital Flight Test-2

A new service module was mated to a Boeing CST-100 Starliner crew module to form a complete spacecraft on March 12, 2022, in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. Starliner will launch on a United Launch Alliance Atlas V rocket for Boeing’s second uncrewed Orbital Flight Test-2 (OFT-2) for NASA’s Commercial Crew Program. Photo credit: Boeing

NASA and Boeing will hold a joint media teleconference at noon EDT on Tuesday, May 3, to discuss the agency’s Boeing Orbital Flight Test (OFT-2) mission and provide an update on spacecraft readiness.

The teleconference includes the following participants:

Kathryn Lueders, associate administrator, Space Operations Mission Directorate, NASA Headquarters
Steve Stich, manager, Commercial Crew Program, NASA’s Kennedy Space Center in Florida
Joel Montalbano, manager, International Space Station Program, NASA’s Johnson Space Center in Houston
Michelle Parker, vice president and deputy general manager, Space and Launch, Boeing
Mark Nappi, vice president and program manager, CST-100 Starliner, Boeing

OFT-2 is scheduled to launch on Thursday, May 19, from Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida. Boeing’s uncrewed CST-100 Starliner will launch atop a United Launch Alliance Atlas V rocket for its flight test to the International Space Station as part of NASA’s Commercial Crew Program.

Starliner is expected to arrive at the space station for docking about 24 hours later with more than 500 pounds of NASA cargo and crew supplies. After a successful docking, Starliner will spend five to 10 days aboard the orbiting laboratory before returning to Earth in the western United States. The spacecraft will return with nearly 600 pounds of cargo, including reusable Nitrogen Oxygen Recharge System (NORS) tanks that provide breathable air to station crew members.

Media wishing to participate in the OFT-2 mission overview news teleconference must RSVP by 11 a.m., Tuesday, May 3, by emailing the Kennedy newsroom at ksc-newsroom@mail.nasa.gov.

More details about the mission and NASA’s commercial crew program can be found by following the commercial crew blog, @commercial_crew and commercial crew on Facebook.

Starliner Returns to Factory, Preparations Underway to Resolve Valve Issue

OFT-2 Starliner spacecraft — Boeing’s Starliner spacecraft returned Aug. 19, 2021, from the United Launch Alliance Vertical Integration Facility to the Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida, where teams will work to diagnose and resolve a valve issue detected during the Aug. 3 launch attempt of NASA Boeing’s Orbital Flight Test-2. Photo credit: Boeing

Teams from Boeing and United Launch Alliance (ULA) safely returned the CST-100 Starliner to its production facility in Florida on Aug. 19 for continued work on the spacecraft’s service module propulsion system.

The Starliner Orbital Flight Test-2 spacecraft was removed from its Atlas V rocket inside the Vertical Integration Facility at Space Launch Complex-41 on Cape Canaveral Space Force Station in Florida and returned to the Commercial Crew and Cargo Processing Facility on NASA’s Kennedy Space Center.

The team now will perform propulsion system checkouts inside the factory’s hazardous processing area and determine the appropriate vehicle configuration for accessing and analyzing the system further. NASA and Boeing will recommend forward work as part of a formal process designed to aid in determining root cause and remediation steps.

In the weeks ahead, engineering teams from NASA and Boeing will work to diagnose and ultimately resolve a valve issue detected during the Aug. 3 countdown for NASA’s Boeing Orbital Flight Test-2, and resulted in the decision to postpone the launch destined for the International Space Station.

NASA, Boeing, and ULA will establish a new launch date once the issue is resolved.

NASA, Boeing to Move Starliner to Production Facility for Propulsion System Evaluation

Boeing's CST-100 Starliner spacecraft is in view in the United Launch Alliance Vertical Integration Facility at Space Launch Complex 41 on Aug. 9, 2021. — Boeing’s CST-100 Starliner spacecraft is in view in the United Launch Alliance Vertical Integration Facility at Space Launch Complex 41 on Aug. 9, 2021. Photo credit: Boeing

NASA and Boeing have decided to postpone the launch of Orbital Flight Test-2 to the International Space Station as teams continue work on the CST-100 Starliner propulsion system.

Engineering teams have been working to restore functionality to several valves in the Starliner propulsion system from inside United Launch Alliance’s Vertical Integration Facility that did not open as designed during the launch countdown for the Aug. 3 launch attempt. The valves connect to thrusters that enable abort and in-orbit maneuvering.

“We made a lot of progress to open the valves from inside the Vertical Integration Facility, and the NASA-Boeing teams did a great job doing everything we could to get ready for this launch opportunity,” said Kathryn Lueders, associate administrator for NASA’s Human Exploration and Operations Mission Directorate. “Although we wanted to see Starliner fly in this window, it’s critical that our primary focus is the safety of the crew transportation system – for the safety of the space station and the crew members that will be flying on these vehicles. We’ll only fly this test when we think we are ready, and can complete the mission objectives.”

Inside the VIF, Boeing was able to prompt nine of 13 valves open that previously were in the closed position using commanding, mechanical, electrical and thermal techniques. Teams will now begin the process to move Starliner back to Boeing’s Commercial Crew and Cargo Processing Facility in Florida for deeper-level troubleshooting of four propulsion system valves that remain closed and more detailed analysis on the spacecraft.

“Mission success in human spaceflight depends on thousands of factors coming together at the right time,” said John Vollmer, vice president and program manager, Boeing’s Commercial Crew Program. “We’ll continue to work the issue from the Starliner factory and have decided to stand down for this launch window to make way for other national priority missions.”

NASA, Boeing and ULA will establish a new launch date once the issue is resolved.

NASA, Boeing Continue to Work Toward Understanding Starliner Service Module Valve Performance Issue

NASA Boeing OFT-2 Starliner spacecraft — On July 29, 2021, Boeing’s CST-100 Starliner spacecraft is shown on top of the United Launch Alliance (ULA) Atlas V rocket in ULA’s Vertical Integration Facility.

NASA continues to work side-by-side with Boeing to understanding the CST-100 Starliner’s service module valve performance, including the unexpected indications some of the valves were in the closed position during its Aug. 3 launch attempt of Orbital Flight Test-2 (OFT-2).

With troubleshooting ongoing in the United Launch Alliance Vertical Integration Facility at NASA’s Kennedy Space Center in Florida, where Starliner will be powered and run through various procedures to help understand the issue, NASA will move forward with the launch and berthing of an important cargo mission to the International Space Station.

Northrop Grumman’s Cygnus spacecraft is scheduled to launch on the company’s Antares rocket at 5:56 p.m. Tuesday, Aug. 10, from NASA’s Wallops Flight Facility in Wallops Island, Virginia, with capture and berthing scheduled two days later at about 6:10 a.m. EDT Thursday, Aug. 12.

In parallel, managers and engineers with NASA and Boeing will continue to evaluate schedules based on where the troubleshooting efforts take them before deciding when the next official launch for the OFT-2 mission will take place.

Boeing Starliner Returned to Vertical Integration Facility for Testing

A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft onboard is seen near the Vertical Integration Facility at Cape Canaveral Space Force Station in Florida. Photo by NASA/Joel Kowsky

NASA and Boeing are continuing to work through steps to determine what caused the unexpected valve position indications on the CST-100 Starliner propulsion system during the countdown for its Aug. 3 launch attempt.

Now that the United Launch Alliance Atlas V rocket with the Starliner spacecraft on top has been returned to its Vertical Integration Facility (VIF) at Space Launch Complex-41 on Cape Canaveral Space Force Station, engineers will have direct access to Starliner with the assembly of support structures around the spacecraft’s service module for continued troubleshooting.

Boeing will power up Starliner, allowing the vehicle to receive commands providing the teams with real-time data.

The data will drive any corrective measures that may be necessary to ensure Starliner is ready for launch. When NASA’s Commercial Crew Program and Boeing agree the issue is resolved, a new launch opportunity will be selected, taking into account the readiness of all parties involved and the availability of the International Space Station and its crew to support the spacecraft’s arrival.

NASA, Boeing Continue Starliner Data Analysis

Atlas V rocket with Starliner on launch pad — A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft onboard is seen on the launch pad on Thursday, July 29, 2021, at Space Launch Complex 41 in preparation for the Orbital Flight Test-2 (OFT-2) mission at Cape Canaveral Space Force Station in Florida. Photo Credit: (NASA/Aubrey Gemignani)

NASA and Boeing are continuing to work through steps to determine what caused the unexpected valve position indications on the CST-100 Starliner propulsion system.

The United Launch Alliance Atlas V with the Starliner spacecraft on top will be returned to its Vertical Integration Facility (VIF) at Launch Complex-41 on Cape Canaveral Space Force Station Thursday where engineers will have direct access to Starliner for continued troubleshooting.

The data will drive any corrective measures that may be necessary to ensure Starliner is ready for launch. When NASA’s Commercial Crew Program and Boeing Space agree the issue is resolved, a new launch opportunity will be selected, taking into account the readiness of all parties involved.

“The Boeing and NASA teams are working methodically to understand what caused the valve indications on the Starliner service module propulsion system,” Steve Stich, manager of the Commercial Crew Program, said. “The troubleshooting in the Vertical Integration Facility will help focus on potential causes and next steps before we fly the OFT-2 mission.”

Early in the launch countdown for the Tuesday, Aug. 3 launch attempt, engineers detected indications that not all of Starliner’s propulsion system valves were in the proper configuration needed for launch of the company’s second uncrewed orbital flight test to the International Space Station, a mission designed to test the end-to-end capabilities of the crew-capable system as part of NASA’s Commercial Crew Program.

Mission teams decided to halt the countdown to further analyze the issue, which was conducted later Tuesday via several steps to troubleshoot the incorrect valve indications, including cycling the service module propulsion system valves.

After presenting the data to NASA and Boeing managers, it was decided to relocate the Atlas V and Starliner to the VIF for further inspection and testing where access to the spacecraft is available. Engineering teams have ruled out a number of potential causes, including software, and the direct access is required to continue the assessment.

“This mission is extremely important for the Commercial Crew Program on the path to the Boeing Crewed Flight Test,” Stich said. “We will fly the mission when we are ready. I am extremely proud of the NASA and Boeing teams for their professionalism, perseverance, and methodical approach to solving complex problems.”

NASA and Boeing will take whatever time is necessary to ensure Starliner is ready for its important uncrewed flight test to the space station and will look for the next available opportunity after resolution of the issue.